DESIGN
Gearbox design and engineering solutions tailored to application requirements.
- Application-specific gearbox design
- Torque–speed–durability optimization
- Engineering under ISO/AGMA/DIN standards
- 3D CAD design, tolerance analysis, manufacturability-driven design
GEAR DESIGN
- Selection of helical, bevel, planetary and hypoid gear geometries
- Load capacity calculations (ISO 6336 Methods B & C)
- Face width, module, helix angle and profile shift optimization
- Design for surface hardening (carburizing, nitriding) requirements
- Contact ratio, noise optimization and micro-geometry design
ANALYSIS
Verification and optimization of product performance through advanced engineering analyses.
- Calculation of gear contact stresses under static and dynamic loads
- Creation of integrated shaft–bearing–housing analysis models
- Face load distribution and gear root stress analysis
- Modal (free vibration) analysis and resonance control
- Fatigue life analysis (S–N curve based)
- Spray lubrication modeling and temperature distribution calculations
- Simulation of lubricant film shear rates and viscosity variation
- Internal casing airflow and heat-transfer analysis
- Tolerance change estimation due to thermal expansion
- Thermal equilibrium time analysis
- Time-domain gear contact dynamics analysis
- Calculation of noise sources (gear whine)
- Determination of gearbox vibration modes
- Impact of housing stiffness on NVH performance
- Dynamic torque pulses from gear ratio transitions
Production
Realization of designed parts using appropriate manufacturing methods (machining, casting, sheet forming). Prototyping and serial production.
- CNC Machining and Subtractive Manufacturing
- Rapid Prototyping (3D Printing)
- Assembly and Integration
Project Planning
End-to-end planning, cost analysis and management of engineering projects. Consultancy for R&D projects and government funding.
- Project Management and Planning
- Cost Analysis and Optimization
- Technical Consulting